
Volvo Penta Special Tools are designed to perform service procedures unique to the product that cannot be completed using tools from other sources. Repair time can also be minimized by the use of special tools.

Repair kits and seal kits contain all the parts needed to ensure a complete repair, to eliminate guesswork, and to save time. Wear not readily apparent on other parts could cause a malfunction soon after the repair job. When repairing an assembly, the most reliable way to ensure a good job is to do a complete overhaul on that assembly, rather than just to replace the bad part. It is important to determine before disassembly just what the trouble is and how to correct it quickly, with minimum expense to the owner.

This includes engine servic- ing procedures to keep the engine in prime operating condition. Operating malfunctions - due to improper engine or drive mounting, propeller condition or size, boat condition, or the mal- function of some part of the engine.Normal care and maintenance - which includes putting a new stern drive into operation, storing engines, lubrication, and care under special operating conditions such as salt water and cold weather.General Information 008 07-2003 Good Service Practice Service required for this product is generally one of three kinds: Since models are subject to change at any time, some photos may not depict actual product. Be sure to read the Safety Section at the end of this manual, and pay special attention to all safety warnings as they appear throughout the text. Each section title page has an additional listing that will describe the section’s contents in more detail. Refer to the Contents to locate the section covering the system or assembly requiring service. 1 Introduction This service manual is divided into sections concerning various systems and assemblies.

16 Safety Warnings Before working on any part of a Volvo Penta sterndrive, read the section called Safety at the end of this manual. 12 Painting The Hull With Antifouling Paint. 11 Painting The Stern Drive With Antifouling Paint. 10 Recommendations For Antifouling Paints. 10 Gimbal Bearing and Universal Joints Lubrication. 9 Off -Season Storage Preparations - All Models. General Information VPA 7743008 07-2003 3 General Information Sterndrive Lubrication - SX Models.
